For us, contract manufacturing means seamless cooperation to achieve common goals.
Pdat specializes in the contract manufacturing of technical plastic and metal products. We also master the manufacturing of technically highly demanding precision plastic products. We offer our customers a comprehensive service concept from product design to final delivery. Through contract manufacturing, we also design and produce plastic and metal products as multi-component molded parts.
Injection or die-cast parts often require post-processing. Post-processing includes, for example, various assembly tasks, insertions, printing, and painting. We perform most of the post-processing in-house, and some through our subcontractor network. We handle assembly work, insertions, ultrasonic welding, gluing, and pad printing ourselves, among other things. Painting and water transfer printing are handled by our skilled and carefully selected partners.
Although we utilize the excellent expertise of our subcontractors at various stages, our customers get everything they need from a single source, on a turnkey basis. We dare to claim we are an exceptionally reliable and high-quality partner. Our professional experience and passionate attitude towards our field guarantee high quality, reliability, and efficiency. For us, contract manufacturing means seamless cooperation to achieve common goals. The customer's need is decisive. Always!
We deliver finished products on time and packaged as agreed.
We carry out all work from design to post-processing and final delivery, precisely according to each customer's current needs. This way, we can help the customer choose the best technical solutions, considering the end product's material and the product lifecycle's manufacturing volume. Pdat aims to be a comprehensive full-service contract manufacturer for its valued customers, whether they are global market leaders or small start-up companies. We deliver finished products on time and packaged as agreed.
Pdat is a comprehensive full-service contract manufacturer for its customers.
See more about our injection molding services.
Learn more about our die casting services here.
Pdat manufactures high-quality injection molded and die-cast products. From us, you also get product design, molds, production and its planning. Assembly, packaging, warehousing, deliveries.We offer support in the initial stages of product design and guidance from the first product idea to delivery
We know what to look for, so we always offer our customers suitable solutions to prevent problems from arising at different stages of production.
We help choose suitable materials for the product. There are many types of surface finishes, and we have extensive experience with the suitability of surface finishes for different products. We also design draft angles, parting lines, gate locations, and much more.
A good injection mold ensures a good end result.
"We create a roadmap for each project, with clear steps for different production methods as demand grows. This way, our customer doesn't end up in a dead end on the threshold of success."
See more photos here.
"We create a roadmap for each project, with clear steps for different production methods as demand grows. This way, our customer doesn't end up in a dead end on the threshold of success."
The core business of Pdat Oy, a specialist in the plastics industry, is injection molds for plastic parts, but the added value it offers to customers begins much earlier on the product development path. Its experts advise on avoiding pitfalls that hinder sales success already in the design phase.
As innovation progresses to product development, decisive moments are encountered that define the entire product lifecycle: The product's manufacturing method affects its price, quality, appearance, manufacturability, and production scalability. The experts of Pdat Oy, a specialist in the plastics industry, guide you to anticipate your own product's sales success right from the start.
"Initially, volumes may be small, but if there's even a slight belief in sales growth, injection molding of plastic parts should be considered at the very beginning of the design. As production volume increases, injection molding is the best option in terms of both quality and cost," says Sales Director Ari Lehtonen.
Manufacturing plastic parts using 3D printing is an affordable and fast option that requires little initial capital. However, it can also be misleading in assessing manufacturability, say Lehtonen and Technical Director Totti Nurmela. Nurmela points out that 3D printing and other low-volume manufacturing methods allow for shapes that may not be possible with injection molding. However, the scalability limits of 3D printing or other low-volume techniques will eventually be reached.
"We create a roadmap for each project, with clear steps for different production methods as demand grows."
"It's a difficult situation if a product's sales take off well, but meeting demand requires redesigning the product. Changes might even affect the product's design," Nurmela notes.
Redesigning can take months before a new injection-molded product is in production. The design might also affect several other non-injection-molded parts of the product to make the whole system work.
In Pdat's production model, the manufacturability of plastic parts by injection molding is considered already in the design phase, even if the first batches are made using low-volume techniques. This way, mold investments do not pose an initial risk, but as production grows, investments in injection molding are possible without changes to the products.
"We create a roadmap for each project, with clear steps for different production methods as demand grows. This way, our customer doesn't end up in a dead end on the threshold of success," Lehtonen says.
Pdat's main product is the manufacturing of injection molds. The factories are located in the Turku region and in China. Lehtonen and Nurmela emphasize that the mold alone is not the main thing; the work is strongly focused on the customers' products, whose high-quality and cost-effective manufacturing is enabled by a well-designed mold.
"Our main business is to manufacture a tool, but it cannot be detached from its context. The product and the mold are only as good as the product design and styling allow for in the manufacturing phase," Nurmela compares.
In 2019, Pdat began investments in injection molding machinery alongside mold manufacturing, as well as in new premises in Lieto. Thanks to these investments, Pdat can take responsibility for the entire process from the design of plastic parts to their mold manufacturing and further to the manufacturing of plastic parts. The service package is tailored as needed.
"Our own injection molding facility also allows for running various tests, whereby the operation of the entire production process is verified, and the customer has also been able to see everything themselves without traveling further," Nurmela says.
Pdat's operating model gives the customer the opportunity to choose the most cost-effective manufacturing method for the entire product lifecycle. Lehtonen says that often the company that developed the product specializes in something other than the design or manufacturing of plastic products. One partner might be chosen for design, another manufactures the molds, and the molding is ordered from a third factory.
"At that point, there are quite a few actors involved. In such cases, there is a high risk that not all essential information flows through the entire chain. In problem situations, liability issues are often challenging."
Pdat's experts point out that plastic parts play a critically important role in both product sales and use.
"Poor-quality plastic parts can ruin the quality feel of the entire product. The earlier we are involved in the design, the more certainly we can achieve a high-quality and durable product. Through cooperation, we create the best conditions for success."
Designing a plastic product is also designing a mold!
Contract manufacturing of plastic products is Pdat Oy's expertise. We offer innovative solutions that combine efficiency and quality. The development of industry increasingly demands flexibility and expert manufacturing, and contract manufacturing excellently meets these challenges. As more and more companies move towards customized production of plastic products, it is important to understand how the right partner can improve the production process and the quality of end products. Pdat Oy has long experience as a manufacturer of high-quality plastic products. We use advanced technologies and methods that speed up production and reduce costs, without compromising on quality. Through this article, we delve into the world of contract manufacturing of plastic products and explore how efficiency and quality can be combined in ambitious industrial projects.
Contract manufacturing of plastic products refers to a process where a company outsources the manufacturing of its plastic products to a specialized contract manufacturer. This operating model allows the company to focus on its core competencies, such as product development, marketing, and sales, while manufacturing processes are left in the hands of professionals. The contract manufacturer has the necessary resources, technologies, and expertise to produce high-quality plastic products efficiently and cost-effectively. Manufacturing a plastic product practically requires the production of a high-quality mold suitable for its intended use. The design and manufacturing of high-quality injection molds are Pdat Oy's special expertise.
In contract manufacturing, the client and the contract manufacturer work in close cooperation from product design to the delivery of the finished product. This cooperation model can cover various manufacturing stages, such as mold making, injection molding, assembly, and quality assurance. The contract manufacturer offers its customers comprehensive solutions that adapt to the customer's needs and requirements. This makes contract manufacturing an attractive option for many industries, such as the automotive, electronics, and medical sectors. Pdat also offers high-quality assembly services.
Contract manufacturing of plastic products is not just outsourcing the manufacturing process; it also involves a partnership where both parties benefit from cooperation. Companies that choose contract manufacturing can leverage the manufacturer's experience and expertise, enabling the development and manufacturing of innovative and high-quality products. This operating model helps companies stay competitive in the market and meet growing customer demands. In Pdat Oy's contract manufacturing, we always focus on ensuring the quality of the customer's product.
One of the most significant advantages that contract manufacturing offers to industry is cost-effectiveness. Contract manufacturers can produce large quantities of products at low unit costs because they have efficient production lines and modern technologies. This allows companies to save on both material costs and labor costs. Additionally, companies can avoid large initial capital investments related to the acquisition and maintenance of production equipment.
Production flexibility and consistent quality are advantages offered by Pdat Oy. We can quickly adapt to changing production needs and volumes, which is particularly important in markets where demand can fluctuate rapidly. This flexibility allows companies to react quickly to market changes and launch new products swiftly. Pdat offers its customers customized solutions that precisely meet their specific needs.
Pdat Oy has extensive experience and expertise, enabling the manufacturing of high-quality products. They use strict quality control processes and standards that ensure every product meets the customer's requirements and expectations. This helps companies avoid problems related to quality degradation and improve their products' reputation in the market. Pdat Oy holds several certifications, including ISO 13485. It is an international standard that defines the requirements for a quality management system (QMS), especially for the medical device sector. Its purpose is to ensure that medical devices and related services consistently meet customer and applicable regulatory requirements.
Efficiency is key in the manufacturing process of plastic products. Efficient production means that products are manufactured with the lowest possible resource costs and in the shortest possible time. This is achieved by optimizing production processes, using modern technologies, and employing skilled professionals. Efficient production processes reduce waste and increase productivity, which is crucial for a company's competitiveness.
Quality assurance is an essential part of contract manufacturing of plastic products. The purpose of the quality assurance process is to ensure that every manufactured product meets the set quality standards and customer requirements. This process begins already in the product design phase and continues throughout the entire manufacturing process up to the delivery of the finished product. Pdat Oy has experience in quality assurance that starts with the design of the injection mold. A well-designed mold is practically the most important aspect of production. Quality assurance includes several stages and measures that ensure product quality and reliability. Pdat Oy also has a mold lifecycle service. See more here.
The first step in the quality assurance process is precise planning and documentation. This includes defining the product's technical specifications, assessing risks related to manufacturing processes, and creating a quality control plan. Careful planning helps identify potential problem areas and ensures that the production process is optimized for quality. Documentation ensures that all process steps are traceable and that potential problems can be addressed quickly. Pdat Oy has a lot of expertise in manufacturing plastic products and we know how to address problem areas in the early stages. We know what to look for and change so that problems do not arise.
The quality assurance process includes regular inspections and tests to ensure that each product meets the set quality standards. This may include various testing methods, such as visual inspection, measurement tests, and functional tests.
Cooperation is key in the contract manufacturing of plastic products. Contract manufacturing is not just outsourcing; it is a partnership where both parties work together to achieve common goals. Good cooperation is based on open communication, trust, and shared objectives, and it is crucial for achieving a successful outcome.
Environmental friendliness is an increasingly important factor in the manufacturing of plastic products. Growing demands from consumers and legislators for environmentally friendly products and production processes have driven companies to seek more sustainable solutions. Contract manufacturers play a key role in this change, as they can offer their customers environmentally friendly manufacturing methods and materials. See Pdat Oy's sustainability statement here.
The market for plastic products is constantly changing, and understanding new trends and demand is important for companies that want to stay competitive. The use of plastic products is continuously growing in various industries, and new applications and innovations are constantly being developed. By understanding market trends and demand, companies can develop products that meet customer needs and expectations.
One of the most significant market trends is the demand for lightweight and strong materials. The automotive, aerospace, defense, and electronics industries are constantly looking for lighter and stronger materials that can improve product performance and energy efficiency. Plastic products offering these properties are in high demand. Contract manufacturers can develop and produce products that utilize advanced plastic materials and technologies, helping customers stay competitive in the market. Pdat Oy assists with, among other things, material selection and surface finishes. These are also important factors for product durability and usability.
Consumers and businesses are increasingly aware of environmental impacts and are looking for products that are more sustainable and environmentally friendly. This is reflected in the growing demand for recycled and bio-based plastics, as well as environmentally friendly manufacturing methods. Contract manufacturers who can offer environmentally friendly solutions are well-positioned to meet this demand.
Your product's contract manufacturing is in good hands when you choose Pdat Oy.
Pdat expert support for product development - our passionate team wants to make the best products. We offer our customers guidance and expert services throughout the product's lifecycle – from the ideation phase to the delivery of the finished product.
We help select appropriate materials, optimize surface finishes, and design, for example, draft angles, parting lines, and gate locations according to production requirements.
We offer a modern production environment where an idea efficiently develops into a functional, high-quality end product – from design to manufacturing.
We design and manufacture tools carefully according to customer specifications, ensuring wear resistance and quality repeatability.
We identify critical production stages and offer solutions that minimize errors and maximize process efficiency.
Our service also covers tool maintenance, mold modifications, and repairs reliably and quickly – without interrupting production.
In cooperation with us, you get a responsible and committed partner with continuous goals to develop operations more sustainably. A modern production environment, together with our motivated and committed staff, guarantees a recipe for success for your products.
Pdat - Product Design And Tooling
(In case you didn't know where the company name comes from)
Pääskykalliotie 14
FI-21420 LIETO
Finland
Peetri 11,
10415 Tallinn
Estonia
Metangatan 1P
431 53 Mölndal
Sverige
Midlands
UK & Ireland
Unit 08, 18/F TuenMun
Central Square
No 22 Hoi Wing Road
Tuen Mun, New territories,
Hong Kong